Effects on Heat Transfer

Air Conditioning and
Refrigeration Systems Oil Fouling

Oil fouling of the heat transfer surfaces of air conditioning and refrigeration systems, will cause a loss of about 7% efficiency the first year, 5% the second year, and 2% per year the following years. This loss will continue to accumulate until equilibrium is reached between flow force and adhesion. At this point the oil boundary layer formed has achieved its maximum thickness, producing maximum loss of efficiency. Usually, the efficiency degradation will peak somewhere between 20% and 30 %. Published ASHRAE information confirms these observations. According to ASHRAE, performance is degraded by as much as 30% due to the build-up of lubricants on internal surfaces.* Higher percentages up to 40% have been observed in systems 20 years old or older.

* "A Survey of Refrigerant Heat Transfer and Pressure Drop Emphasizing Oil Effects and In-Tube Augmentation;" ASHRAE Winter Symposium of 1987; Schlager, Pate, and Bergles.

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